Hitching Time

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Hitching Time

Remodeling our Bunkroom in Our Kodiak

By now, we have gone camping a couple of times. Spreading several nights in our camper has given us an idea of what we like and don’t like. After spending months trying to find the right floorplan, you would think that it would be exactly what we wanted.  If you think about it though, even though you find the best option available, something can always be changed to fit your life.

Why Are We Remodeling

So why are we remodeling? While most of our RV is good, the one thing that we  didn’t like is that the bunk room doesn’t have a lot of room in it. There is basically just enough room for one person to walk between the beds. The other concern that we had was our kids falling off the top bunks. We have already had one of our kids fall off a top bunk in our house, thankfully he landed on the bed below. 

This is what it looked like when we bought the RV. On the left was an offset bunk bed and on the right was a top bunk that folded up and a Jackknife couch underneath. My wife can think very fast on her feet and often makes things work the best with the littlest amount of time required. So she suggests that we remove the bottom bunk on the left, take out the couch, and build a new double bunk on the right. Then build a cubby shelf on the left for clothes, shoes, and toys.

This would give more floor room for our kids to play on rainy days and more storage for their clothes. The only storage in the bunk room before was two drawers under the bottom bunk and one very deep cabinet.

That is not enough room for three kids, their clothes, toys, and shoes!

When we rebuild the beds, they would need ladders so we decided to incorporate a bed rail on the side as well. This solved the concern of our kids falling off the top bunk. Now it was time to sketch out our plans so I could do the figuring out how to build it and the materials that we would need.

While my wife is the idea/designer person, I am the one that figures out how to do it. Then we both work together to make it happen! We make a great team if you ask me.

Demo

With our new design figured out and material bought, it was time to get rid of the old and make room for the new. That old was only a couple of months old but that’s not the point. We took out the lower bunk, couch, and upper bunk on the right. Here is the clean slate that we had to work with

When we took out the lower bunk on the left, we noticed that we had the power wire and the rear water connection that we had to deal with. So we had to change our plans slightly to make a cover for the wires but also be functional in the space. My wife jumped into action and said, let’s make a step to cover the wires and function as a seat to get dressed or put on shoes too.

It took all of about thirty minutes for my wife to completely demo the bunk room while I was making lunch for the kids. She is a beast when she sets her mind to something! One thing is for sure though, it really opened up the room!

Building New Bunk Beds

Now that the bunk room was empty, it was time to start rebuilding. The plan was that my wife would start working on the bottom bunk on the right, while I started working on the cubby shelf. She started measuring and I was off to my workshop. It wasn’t long before I was called back into the camper to get my opinion on something and we just started focusing on the bunk beds together.

That is normally the way that it works out when we do projects, together is better!

Trying to figure out where the support boards would go for the top bunk was probably the most challenging of the entire build. We wanted it high enough for our kid on the lower bunk to have enough room to sit up on her bed. In the same thought, we wanted our son on the top bunk to have enough room too. We also needed to consider how big the top bed structure would be. I figured that I could cut a 2×4 lengthwise at an inch and a half and it would be strong enough; after all that is what the top bunk was made of from the factory. 

Off to my workshop for me it was, while my wife finished putting the bottom bunk together. I ripped a few 2×4’s lengthwise at one and a half inches and drilled some pocket holes in them to connect them together. I cut the back board to length and went inside to attach it to the wall pretty much where the original board was screwed to the wall. The the side boards went on the ends. I decided to over-craft it some by using three center cross pieces instead of just two that would’ve worked. After the center pieces were in place, the front board was screwed into place. 

With the framework done, we put a ½” piece of plywood on top and screwed it into the framework. It made it pretty solid. We probably could’ve stopped there and been just fine. However, we still didn’t fix one of the problems that we had about the bunk beds; our kids falling off the top bunk and how to get up on the top bunk too. 

Now it’s time for the ladder

We had talked about putting a rail fence along the side with slats about every six inches or so. We liked the idea so I ran with it. First though, we needed a way to get up to the bed. For that, we needed to build a ladder. 

Again I went back to a 1 ½ x 1 ½ board.  This was the perfect size for strength and for slimness. I also took my router with a 1” roundover bit and rounded off the top of each rung to make it easier on our kids feet. I put it together with glue and a pocket hole screw. Then I rounded over the side rails as well to make them easier to hold onto. 

After it was all put together, I took it out and installed it onto the bunch. Not only did this give our kids a way to climb up to the top bunk, but it also gave a close to center support for the bed, making it VERY sturdy. 

Next up was the side railing

I hade planned on using my table saw to cut a groove into bottom and top boards. However, after the second cut, the motor on my table saw all but seized up. I was forced to use my router to cut the groove. While it worked, it wasn’t as neat as it would’ve been on the table saw. 

With cutting a 2×4 down to an inch and a half, it left a piece about a half inch thick that was perfect for the slates in the side railing. So I took those pieces and cut them down to about 11 inches long and put them in the grooves and glued them in place and tacked them with a brace nail to hold them while the glue dried. Next I took my router and rounded off the top board and sanded everything really well.

The next day I took that piece out and attached it to the side handle of the ladder and the other end to the wall. It didn’t match up perfectly to the ladder rail, but it was pretty close. 

THAT’S IT, BUNK BED IS DONE!

Building A Cubby Shelf

With the bunk beds done, it was time to move onto the cubby shelf. We decided to build a four foot by four foot 12 cubby shelf. This allowed for a four by four grid of approximately 11”x11’x12” deep each. We decided to go with 1×12 yellow pine boards rather than plywood. That way, later, when we stained them they would look better. 

I started out by cutting six boards to four feet. These boards would be for the outside borders and the three horizontal shelves. On the border boards, I routed out  grooves approximately ⅜” deep at 12” on center. This is where I goofed a little. 

On the ends of each board I routed half the thickness of the boards on each connecting piece then put them together to make a solid matched corner. I should have measured from the edge of the joint instead of the edge of the board beforehand.

 I discovered after everything that built that the two outer cubbies were about ⅜” smaller than the middle two were. However, this defect is minor and the totes that we bought for this shelf still fit. 

I got lucky!

Once all the grooves were cut, I started putting it together. I glued all the solid pieces together and then put a few brad nails in to hold them while the glue dried. Once the full length pieces were in place, I cut the upright pieces and slid them into the grooves that I cut. I made another oopsy in this process as well, because a couple of the grooves that I cut were a little too small for the board to seat well in them. However, it was too late to try and fix it because it was all glued together. 

I had to make due with what I had and did manage to get most of them to seat most of the way. I glued each of these pieces as well and the clamped all of them together and let it sit overnight to dry.

The next day, I moved it inside and passed it off to my wife who did an amazing job at staining it all. 

Building the Ladder and Bed Rail for the Last Bed

The ladder for the last bed was basically a redo of the first one, but I learned from my mistakes and made this one better. I made it all in one piece before I rounded the edges so it all flowed together very nicely. This one turned out better because when I made the channels for the rail slates, my table saw went out so I had to do it with a router. Let’s just say, it didn’t turn out the best. 

I also had to make a step for the bottom that would hide the power and water connection that came in under when the bottom bunk was. For the step, I used a piece of ¾” plywood. I cut it into a trapezoidal shape and rounded over the front of it to make it look nice. I then made some 1 ½” x 1 ½” risers to hold the step in place and attached it in place to the wall and cubby shelf. 

I took a piece of the ¼” plywood that we took out from the bottom bunk and cut it to fit on the sides of the step to hide power and water connections. I then took the ladder and side rail piece and put it on top of the self and over the cubby shelf and screwed it to the shelf and the step. 

Finished Remodel

After everything got stained, we were done!

I will say that I really like the way that it turned out. As far as space goes, our kids have so much more. They also have more storage for clothes and toys. The only real thing that was lost was the jack knife couch but honestly, I really don’t see them sitting on it anyway. I think this is the way it should’ve been from the factory, but hey, I’m kind of partial too.

There are two things that I did that I wish we wouldn’t have. 

The first one is that I wish I would’ve made the first ladder and railing the same as I did the second one. The second one ended up looking a lot better than the first because I did it as one piece. However, just like with anything in life, the second time you do something is always better than the first. 

The second thing is when we installed the bunk beds, I misjudged how thick the slide wall was and ended up using screws that were a little long and they ended up going through the side of the camper and the bottom of the slide. I changed all the screws out when my wife noticed it for shorter ones and used clear silicone to seal the holes up, but you can still see them. The ones that went out the bottom, however, I would’ve had to tear apart the entire bed to change them out so I just cut them off and sealed them.

All things considered though, we think that it turned out very well and our kids love the room. Honestly, I think this is the way that the manufacturer should’ve done it to begin with. On the flip side though, I understand why they put the jackknife couch in and made it the way that it was. With the couch, there is a place to side when the couch and the top bunk are folded up. There is also another place for someone to sleep when they are folded down. 

What do yall think about the changes that we made? Leave a comment below and let us know. Also, please follow us on our Facebook and Instagram pages for some behind the scenes looks and to get notifications on new posts.

Until it is Hitching Time again,

Happy Camping!

NOTE: This post was originally posted the first part of this year(2023) when we originally started our blog. I am posting old posts to get caught up with the present then I will start posting new ones.

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